Handle bad power on reset.

main.c

@@ -30,6 +30,7 @@
 #include "extmod/vfs.h"
 #include "extmod/vfs_fat.h"
 
+#include "genhdr/mpversion.h"
 #include "py/nlr.h"
 #include "py/compile.h"
 #include "py/frozenmod.h"
@@ -99,19 +100,27 @@ void reset_mp(void) {
 }
 #define STRING_LIST(...) {__VA_ARGS__, ""}
 
-bool maybe_run_list(const char ** filenames, pyexec_result_t* exec_result) {
-
+// Look for the first file that exists in the list of filenames, using mp_import_stat().
+// Return its index. If no file found, return -1.
+int first_existing_file_in_list(const char ** filenames) {
     for (int i = 0; filenames[i] != (char*)""; i++) {
         mp_import_stat_t stat = mp_import_stat(filenames[i]);
-        if (stat != MP_IMPORT_STAT_FILE) {
-            continue;
+        if (stat == MP_IMPORT_STAT_FILE) {
+            return i;
         }
-        serial_write(filenames[i]);
-        serial_write(MSG_OUTPUT_SUFFIX);
-        pyexec_file(filenames[i], exec_result);
-        return true;
     }
-    return false;
+    return -1;
+}
+
+bool maybe_run_list(const char ** filenames, pyexec_result_t* exec_result) {
+    int i = first_existing_file_in_list(filenames);
+    if (i == -1) {
+        return false;
+    }
+    mp_hal_stdout_tx_str(filenames[i]);
+    mp_hal_stdout_tx_str(MSG_OUTPUT_SUFFIX);
+    pyexec_file(filenames[i], exec_result);
+    return true;
 }
 
 bool start_mp(safe_mode_t safe_mode) {
@@ -261,27 +270,64 @@ int __attribute__((used)) main(void) {
     // If not in safe mode, run boot before initing USB and capture output in a
     // file.
     if (filesystem_present() && safe_mode == NO_SAFE_MODE && MP_STATE_VM(vfs_mount_table) != NULL) {
+        static const char *boot_py_filenames[] = STRING_LIST("settings.txt", "settings.py", "boot.py", "boot.txt");
+
         new_status_color(BOOT_RUNNING);
+
         #ifdef CIRCUITPY_BOOT_OUTPUT_FILE
-        // Since USB isn't up yet we can cheat and let ourselves write the boot
-        // output file.
-        filesystem_writable_by_python(true);
         FIL file_pointer;
         boot_output_file = &file_pointer;
-        f_open(&((fs_user_mount_t *) MP_STATE_VM(vfs_mount_table)->obj)->fatfs,
-            boot_output_file, CIRCUITPY_BOOT_OUTPUT_FILE, FA_WRITE | FA_CREATE_ALWAYS);
-        filesystem_writable_by_python(false);
+
+        // Get the base filesystem.
+        FATFS *fs = &((fs_user_mount_t *) MP_STATE_VM(vfs_mount_table)->obj)->fatfs;
+
+        bool have_boot_py = first_existing_file_in_list(boot_py_filenames) != -1;
+
+        bool skip_boot_output = false;
+
+        // If there's no boot.py file that might write some changing output,
+        // read the existing copy of CIRCUITPY_BOOT_OUTPUT_FILE and see if its contents
+        // match the version info we would print anyway. If so, skip writing CIRCUITPY_BOOT_OUTPUT_FILE.
+        // This saves wear and tear on the flash and also prevents filesystem damage if power is lost
+        // during the write, which may happen due to bobbling the power connector or weak power.
+
+        if (!have_boot_py && f_open(fs, boot_output_file, CIRCUITPY_BOOT_OUTPUT_FILE, FA_READ) == FR_OK) {
+            char file_contents[512];
+            UINT chars_read = 0;
+            f_read(boot_output_file, file_contents, 512, &chars_read);
+            f_close(boot_output_file);
+            skip_boot_output =
+                // + 2 accounts for  \r\n.
+                chars_read == strlen(MICROPY_FULL_VERSION_INFO) + 2 &&
+                strncmp(file_contents, MICROPY_FULL_VERSION_INFO, strlen(MICROPY_FULL_VERSION_INFO)) == 0;
+        }
+
+        if (!skip_boot_output) {
+            // Wait 1.5 seconds before opening CIRCUITPY_BOOT_OUTPUT_FILE for write,
+            // in case power is momentary or will fail shortly due to, say a low, battery.
+            mp_hal_delay_ms(1500);
+
+            // USB isn't up, so we can write the file.
+            filesystem_writable_by_python(true);
+            f_open(fs, boot_output_file, CIRCUITPY_BOOT_OUTPUT_FILE, FA_WRITE | FA_CREATE_ALWAYS);
+
+            // Write version info to boot_out.txt.
+            mp_hal_stdout_tx_str(MICROPY_FULL_VERSION_INFO);
+            mp_hal_stdout_tx_str("\r\n");
+        }
         #endif
 
         // TODO(tannewt): Re-add support for flashing boot error output.
-        static const char *filenames[] = STRING_LIST("settings.txt", "settings.py", "boot.py", "boot.txt");
-        bool found_boot = maybe_run_list(filenames, NULL);
+        bool found_boot = maybe_run_list(boot_py_filenames, NULL);
         (void) found_boot;
 
         #ifdef CIRCUITPY_BOOT_OUTPUT_FILE
-        f_close(boot_output_file);
-        filesystem_flush();
-        boot_output_file = NULL;
+        if (!skip_boot_output) {
+            f_close(boot_output_file);
+            filesystem_flush();
+            boot_output_file = NULL;
+        }
+        filesystem_writable_by_python(false);
         #endif
 
         // Reset to remove any state that boot.py setup. It should only be used to

ports/atmel-samd/mphalport.c

@@ -45,6 +45,13 @@ void mp_hal_stdout_tx_strn(const char *str, size_t len) {
     gpio_toggle_pin_level(MICROPY_HW_LED_TX);
     #endif
 
+    #ifdef CIRCUITPY_BOOT_OUTPUT_FILE
+    if (boot_output_file != NULL) {
+        UINT bytes_written = 0;
+        f_write(boot_output_file, str, len, &bytes_written);
+    }
+    #endif
+
     usb_write(str, len);
 }
 

ports/atmel-samd/supervisor/port.c

@@ -79,6 +79,14 @@ __attribute__((__aligned__(TRACE_BUFFER_SIZE_BYTES))) uint32_t mtb[TRACE_BUFFER_
 
 safe_mode_t port_init(void) {
 #if defined(SAMD21)
+
+    // Set brownout detection to ~2.7V. Default from factory is 1.7V,
+    // which is too low for proper operation of external SPI flash chips (they are 2.7-3.6V).
+    // Disable while changing level.
+    SYSCTRL->BOD33.bit.ENABLE = 0;
+    SYSCTRL->BOD33.bit.LEVEL = 39;  // 2.77V with hysteresis off. Table 37.20 in datasheet.
+    SYSCTRL->BOD33.bit.ENABLE = 1;
+
     #ifdef ENABLE_MICRO_TRACE_BUFFER
         REG_MTB_POSITION = ((uint32_t) (mtb - REG_MTB_BASE)) & 0xFFFFFFF8;
         REG_MTB_FLOW = (((uint32_t) mtb - REG_MTB_BASE) + TRACE_BUFFER_SIZE_BYTES) & 0xFFFFFFF8;
@@ -90,6 +98,16 @@ safe_mode_t port_init(void) {
     #endif
 #endif
 
+#if defined(SAMD51)
+    // Set brownout detection to ~2.7V. Default from factory is 1.7V,
+    // which is too low for proper operation of external SPI flash chips (they are 2.7-3.6V).
+    // Disable while changing level.
+    SUPC->BOD33.bit.ENABLE = 0;
+    SUPC->BOD33.bit.LEVEL = 200;  // 2.7V: 1.5V + LEVEL * 6mV.
+    SUPC->BOD33.bit.ENABLE = 1;
+#endif
+
+
 
 // On power on start or external reset, set _ezero to the canary word. If it
 // gets killed, we boot in safe mode. _ezero is the boundary between statically