NopSCADlib/vitamins/pcb.scad

997 lines
35 KiB
OpenSCAD

//
// NopSCADlib Copyright Chris Palmer 2018
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// This file is part of NopSCADlib.
//
// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
// GNU General Public License as published by the Free Software Foundation, either version 3 of
// the License, or (at your option) any later version.
//
// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
// See the GNU General Public License for more details.
//
// You should have received a copy of the GNU General Public License along with NopSCADlib.
// If not, see <https://www.gnu.org/licenses/>.
//
//
//! PCBs and perfboard with optional components. The shape can be a rectangle with optionally rounded corners or a polygon for odd shapes like Arduino.
//
panel_clearance = 0.2;
include <../core.scad>
include <screws.scad>
include <buttons.scad>
use <../utils/rounded_cylinder.scad>
use <../utils/dogbones.scad>
use <../utils/tube.scad>
use <d_connector.scad>
function pcb_name(type) = type[1]; //! Description
function pcb_length(type) = type[2]; //! Length
function pcb_width(type) = type[3]; //! Width
function pcb_thickness(type) = type[4]; //! Thickness
function pcb_radius(type) = type[5]; //! Corner radius
function pcb_hole_d(type) = type[6]; //! Mounting hole diameter
function pcb_land_d(type) = type[7]; //! Pad around mounting hole
function pcb_colour(type) = type[8]; //! Colour of the subtrate
function pcb_parts_on_bom(type) = type[9]; //! True if the parts should be separate BOM items
function pcb_holes(type) = type[10]; //! List of hole positions
function pcb_components(type) = type[11]; //! List of components
function pcb_accessories(type) = type[12]; //! List of accessories to go on the BOM, SD cards, USB cables, etc.
function pcb_grid(type) = type[13]; //! Grid if a perfboard
function pcb_polygon(type) = type[14]; //! Optional outline polygon for odd shaped boards
function pcb_screw(type, cap = hs_cap) = Len(type[15]) ? type[15] : find_screw(cap, screw_smaller_than(pcb_hole_d(type))); //! Mounting screw type
module pcb_grid(type, x, y, z = 0) //! Positions children at specified grid positions
translate([-pcb_length(type) / 2 + pcb_grid(type).x + 2.54 * x,
-pcb_width(type) / 2 + pcb_grid(type).y + 2.54 * y, pcb_thickness(type) + z])
children();
// allows negative ordinates to represent offsets from the far edge
function pcb_coord(type, p) = let(l = pcb_length(type), w = pcb_width(type)) //! Convert offsets from the edge to coordinates relative to the centre
[(p.x > 0 ? p.x : l + p.x) - l / 2,
(p.y > 0 ? p.y : w + p.y) - w / 2];
module pcb_screw_positions(type) { //! Positions children at the mounting hole positions
holes = pcb_holes(type);
if(len(holes))
for($i = [0 : len(holes) - 1]) {
p = pcb_coord(type, holes[$i]);
translate([p.x, p.y, 0])
children();
}
}
// p p b p p b
// i i e i i a
// t n l n n s
// c o e
// h l w w c
// c
//
2p54header = ["2p54header", 2.54, 12, 3.2, 0.66, "gold", grey20, 8.5];
function hdr_pitch(type) = type[1]; //! Header pitch
function hdr_pin_length(type) = type[2]; //! Header pin length
function hdr_pin_below(type) = type[3]; //! Header pin length underneath
function hdr_pin_width(type) = type[4]; //! Header pin size
function hdr_pin_colour(type) = type[5]; //! Header pin colour
function hdr_base_colour(type) = type[6]; //! Header insulator colour
function hdr_socket_depth(type) = type[7]; //! Socket depth for female housing
module pin(type = 2p54header, length = undef) { //! Draw a header pin
w = hdr_pin_width(type);
l = length == undef ? hdr_pin_length(type) : length;
chamfer = w / 2;
color(hdr_pin_colour(type))
translate_z(l / 2 -hdr_pin_below(type))
hull() {
cube([w, w, l - 2 * chamfer], center = true);
cube([w - chamfer, w - chamfer, l], center = true);
}
}
module pin_header(type = 2p54header, cols = 1, rows = 1, smt = false, cutout = false) { //! Draw pin header
pitch = hdr_pitch(type);
h = pitch;
if(cutout)
dogbone_rectangle([cols * pitch + 2 * panel_clearance, rows * pitch + 2 * panel_clearance, 100], center = false);
else
vitamin(str("pin_header(", type[0], cols, rows, arg(smt, false, "smt"), "): Pin header ", cols, " x ", rows));
translate_z(smt ? 3.5 - h : 0) {
for(x = [0 : cols - 1], y = [0 : rows - 1])
translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2), 0])
pin(type);
color(hdr_base_colour(type))
linear_extrude(height = h)
for(x = [0 : cols - 1], y = [0 : rows - 1])
translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2), pitch / 2])
hull() {
chamfer = pitch / 4;
square([pitch + eps, pitch - chamfer], center = true);
square([pitch - chamfer, pitch + eps], center = true);
}
}
}
module idc_transition(type, cols = 5, skip = [], cutout = false) { //! Draw IDC transition header
rows = 2;
pitch = hdr_pitch(type);
height = 7.4;
width = 6;
length = cols * pitch + 5.08;
if(cutout)
;
else {
vitamin(str("idc_transition(", type[0], ", ", cols, "): IDC transition header ", cols, " x ", rows));
color(hdr_base_colour(type))
rotate([90, 0, 0])
linear_extrude(height = width, center = true, convexity = cols * rows)
difference() {
translate([0, height / 2])
square([length, height], center = true);
for(i = [0 : cols * rows - 1])
translate([pitch / 2 * (i - (cols * rows - 1) / 2), height / 2])
circle(d = pitch / 2 + eps);
slot = pitch / 3;
translate([0, height / 2 - pitch / 4 + slot / 2])
square([cols * pitch, slot], center = true);
}
for(x = [0 : cols - 1], y = [0 : rows -1])
if(!in(skip, x))
translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2), 0])
pin(type, 2);
}
}
module pin_socket(type = 2p54header, cols = 1, rows = 1, right_angle = false, height = 0, cutout = false) { //! Draw pin socket
pitch = hdr_pitch(type);
length = pitch * cols + 0.5;
width = pitch * rows - 0.08;
depth = max(hdr_socket_depth(type), height);
ra_offset = 1.5;
if(cutout)
;
else {
vitamin(str("pin_socket(", type[0], ", ", cols, ", ", rows, arg(right_angle, false, "right_angle"), arg(height, 0, "height"),
"): Pin socket ", cols, " x ", rows, right_angle ? " right_angle" : ""));
color(hdr_base_colour(type))
translate([0, right_angle ? -ra_offset - pitch / 2 : 0, right_angle ? width / 2 : 0])
rotate([right_angle ? 90 : 0, 0, 0])
translate_z(depth / 2)
linear_extrude(height = depth, center = true)
difference() {
square([length, width], center = true);
for(x = [0 : cols - 1], y = [0 : rows -1])
translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2)])
square(hdr_pin_width(type), center = true);
}
color(hdr_pin_colour(type))
for(x = [0 : cols - 1], y = [0 : rows -1]) {
translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2), 0])
pin(type, hdr_pin_below(type) + width / 2 + (y - 0.5) * pitch);
if(right_angle) {
rotate([-90, 0, 0])
translate([pitch * (x - (cols - 1) / 2), -pitch * (y - (rows - 1) / 2) -width / 2, 0])
pin(type, hdr_pin_below(type) + (y - 0.5) * pitch);
w = hdr_pin_width(type);
translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2) - w / 2, pitch * (y - (rows - 1) / 2) + width / 2 - w / 2])
rotate([0, -90, 0])
rotate_extrude(angle = 90, $fn = 32)
translate([0, -w / 2])
square(w);
}
}
}
}
module chip(length, width, thickness, cutout = false) //! Draw a black cube to represent a chip
if(!cutout)
color(grey20)
translate_z(thickness / 2) cube([length, width, thickness], center = true);
module usb_Ax2(cutout = false) { //! Draw USB type A dual socket
l = 17;
w = 13.25;
h = 15.6;
flange_t = 0.4;
h_flange_h = 0.8;
h_flange_l = 11;
v_flange_h = 1;
v_flange_l = 12.15;
bar = 3.4;
socket_h = (h - 2 * flange_t - bar) / 2;
translate_z(h / 2)
if(cutout)
rotate([90, 0, 90])
rounded_rectangle([w + 2 * v_flange_h + 2 * panel_clearance,
h + 2 * h_flange_h + 2 * panel_clearance, 100], r = cnc_bit_r, center = false);
else
color("silver") rotate([0, 90, 0]) {
linear_extrude(height = l, center = true)
difference() {
square([h, w], center = true);
for(s = [-1, 1])
translate([s * (bar / 2 + socket_h / 2), 0])
square([socket_h, w - 2 * flange_t], center = true);
}
translate_z(-l / 2 + 0.5)
cube([h, w, 1], center = true);
translate_z(l / 2 - flange_t)
linear_extrude(height = flange_t) difference() {
union() {
square([h + 2 * h_flange_h, h_flange_l], center = true);
square([v_flange_l, w + 2 * v_flange_h], center = true);
}
square([h - eps, w - eps], center = true);
}
}
}
module rj45(cutout = false) { //! Draw RJ45 Ethernet connector
l = 21;
w = 16;
h = 13.5;
plug_h = 6.8;
plug_w = 12;
plug_z = 4;
tab_z = 0.8;
tab_w = 4;
translate_z(h / 2)
if(cutout)
rotate([90, 0, 90])
dogbone_rectangle([w + 2 * panel_clearance, h + 2 * panel_clearance, 100], center = false);
else {
rotate([0, 90, 0]) {
mouth = plug_z + plug_h - tab_z;
color("silver") {
linear_extrude(height = l, center = true)
difference() {
square([h, w], center = true);
translate([h / 2 - tab_z - mouth / 2, 0])
square([mouth + 0.1, plug_w + 0.1], center = true);
}
translate_z(-l / 2)
cube([h, w, eps], center = true);
}
color(grey30) {
linear_extrude(height = l - 0.2, center = true)
difference() {
square([h - 0.1, w - 0.1], center = true);
translate([h / 2 - plug_z - plug_h / 2, 0])
square([plug_h, plug_w - 0.1], center = true);
translate([h / 2 - tab_z - plug_h / 2, 0])
square([plug_h, tab_w], center = true);
}
translate_z(-l / 2 + 1)
cube([h - 0.1, w - 0.1, 0.1], center = true);
}
}
}
}
module jack(cutout = false) { //! Draw 3.5mm jack
l = 12;
w = 7;
h = 6;
d = 6;
ch = 2.5;
translate_z(h / 2)
if(cutout)
rotate([0, 90, 0])
cylinder(d = d + 2 * panel_clearance, h = 100);
else
color(grey20)
rotate([0, 90, 0]) {
linear_extrude(height = l / 2)
difference() {
square([h, w], center = true);
circle(d = 3.5);
}
tube(or = d / 2, ir = 3.5 / 2, h = l / 2 + ch, center = false);
translate_z(-l / 4)
cube([h, w, l / 2], center = true);
}
}
module hdmi(cutout = false) { //! Draw HDMI socket
l = 12;
iw1 = 14;
iw2 = 10;
ih1 = 3;
ih2 = 4.5;
h = 6.5;
t = 0.5;
module D() {
hull() {
translate([-iw1 / 2, h - t - ih1])
square([iw1, ih1]);
translate([-iw2 / 2, h - t - ih2])
square([iw2, ih2]);
}
}
if(cutout)
rotate([90, 0, 90])
linear_extrude(height = 100)
offset(t + panel_clearance)
D();
else
color("silver")
rotate([90, 0, 90]) {
linear_extrude(height = l, center = true)
difference() {
offset(t)
D();
D();
}
translate_z(-l / 2)
linear_extrude(height = 1)
offset(t)
D();
}
}
module usb_uA(cutout = false) { //! Draw USB micro A connector
l = 6;
iw1 = 7;
iw2 = 5.7;
ih1 = 1;
ih2 = 1.85;
h = 2.65;
t = 0.4;
flange_h = 3;
flange_w = 8;
module D() {
hull() {
translate([-iw1 / 2, h - t - ih1])
square([iw1, ih1]);
translate([-iw2 / 2, h - t - ih2])
square([iw2, ih2]);
}
}
if(cutout)
rotate([90, 0, 90])
linear_extrude(height = 100)
offset((flange_h - ih2) / 2 + 2 * panel_clearance)
D();
else
color("silver") rotate([90, 0, 90]) {
linear_extrude(height = l, center = true)
difference() {
offset(t)
D();
D();
}
translate_z(-l / 2)
linear_extrude(height = 1)
offset(t)
D();
translate_z(l / 2 - t)
linear_extrude(height = t) difference() {
union() {
translate([0, h - t - ih1 / 2])
square([flange_w, ih1], center = true);
translate([0, h / 2 + flange_h / 4])
square([iw1, flange_h / 2], center = true);
translate([0, h / 2 - flange_h / 4])
square([iw2, flange_h / 2], center = true);
}
D();
}
}
}
module usb_B(cutout = false) { //! Draw USB B connector
l = 16.4;
w = 12.2;
h = 11;
tab_w = 5.6;
tab_h = 3.2;
d_h = 7.78;
d_w = 8.45;
d_w2 = 5;
d_h2 = d_h - (d_w - d_w2) / 2;
module D()
hull() {
translate([-d_w / 2, 0])
square([d_w, d_h2]);
translate([-d_w2 /2, 0])
square([d_w2, d_h]);
}
if(cutout)
translate([50, 0, h / 2 - panel_clearance])
cube([100, w + 2 * panel_clearance, h + 2 * panel_clearance], center = true);
else
translate_z(h / 2) rotate([90, 0, 90]) {
color("silver") {
linear_extrude(height = l, center = true)
difference() {
square([w, h], center = true);
translate([0, -d_h / 2])
offset(delta = 0.2)
D();
}
translate_z(-l / 2 + 0.1)
cube([w, h, 0.2], center = true);
}
color("white") {
linear_extrude(height = l - 0.4, center = true)
difference() {
square([w - 0.2, h - 0.2], center = true);
translate([0, -d_h / 2])
difference() {
D();
translate([0, d_h / 2])
square([tab_w, tab_h], center = true);
}
}
translate_z( -(l - 0.4) / 2 + 1)
cube([w - 0.2, h - 0.2, 2], center = true);
}
}
}
module barrel_jack(cutout = false) { //! Draw barrel power jack
l = 13.2;
w = 8.89;
h = 11;
bore_d = 6.3;
bore_h = 6.5;
bore_l = 11.8;
pin_d = 2;
front = 3.3;
r = 0.5;
contact_d = 2;
contact_w = 4;
inset = 1;
if(cutout)
;
else {
color(grey20) rotate([0, 90, 0]) {
linear_extrude(height = l, center = true) {
difference() {
translate([-h / 2, 0])
rounded_square([h, w], r);
translate([-bore_h, 0])
circle(d = bore_d);
translate([-h / 2 - bore_h, 0])
square([h, w], center = true);
}
}
translate_z(l / 2 - front)
linear_extrude(height = front) {
difference() {
translate([-h / 2, 0])
rounded_square([h, w], r);
translate([-bore_h, 0])
circle(d = bore_d);
}
}
translate([-bore_h, 0])
tube(or = w / 2 - 0.5, ir = bore_d / 2, h = l);
translate([-bore_h, 0, -l / 2])
cylinder(d = w -1, h = l - bore_l);
}
color("silver") {
translate([l / 2 - inset - pin_d / 2, 0, bore_h])
hull() {
sphere(pin_d / 2);
rotate([0, -90, 0])
cylinder(d = pin_d, h = bore_l - inset);
}
hull() {
translate([l / 2 - inset - contact_d / 2, 0, bore_h - bore_d / 2])
rotate([90, 0, 0])
cylinder(d = contact_d, h = contact_w, center = true);
translate([l / 2 - bore_l, 0, bore_h - bore_d / 2 + contact_d / 4])
cube([eps, contact_w, eps], center = true);
}
}
}
}
module flex(cutout = false) { //! Draw flexistrip connector
l = 20.6;
w = 3;
h = 5.6;
top_l = 22.4;
top_t = 1.1;
tab_l = 13;
tab_w = 1;
slot_l = 16.4;
slot_w = 0.7;
slot_offset = 0.6;
if(cutout)
;
else {
color(grey30) {
translate_z(0.5)
cube([l, w, 1], center = true);
linear_extrude(height = h)
difference() {
square([l, w], center = true);
translate([0, -w / 2 + slot_offset + slot_w / 2])
square([slot_l, slot_w], center = true);
}
translate_z(h - top_t)
linear_extrude(height = top_t)
difference() {
union() {
square([top_l, w], center = true);
hull() {
translate([0, -w / 2 + (w + tab_w) / 2])
square([tab_l - 1, w + tab_w], center = true);
square([tab_l, w], center = true);
}
}
translate([0, -w / 2 + slot_offset + slot_w / 2])
square([slot_l, slot_w], center = true);
}
}
}
}
module terminal_35(ways) { //! Draw 3.5mm terminal block
vitamin(str("terminal_35(", ways, "): Terminal block ", ways, " way 3.5mm"));
pitch = 3.5;
width = ways * pitch;
depth = 7;
height = 8.3;
chamfer_h = 3;
chamfer_d = 1;
box_z = 0.5;
box_w = 2.88;
box_h = 4.1;
wire_z = 2;
wire_d = 2;
pin_l = 4.2;
pin_d = 0.9;
module single() {
screw_r = 1;
color("blue") {
rotate([90, 0, 0])
linear_extrude(height = pitch, center = true)
polygon(points = [
[ depth / 2, 0],
[ depth / 2, box_z],
[-depth / 2 + 1, box_z],
[-depth / 2 + 1, box_z + box_h],
[ depth / 2, box_z + box_h],
[ depth / 2, height - chamfer_h],
[ depth / 2 - chamfer_d, height],
[ -screw_r - eps, height],
[ -screw_r - eps, box_z + box_h],
[ screw_r + eps, box_z + box_h],
[ screw_r + eps, height],
[-depth / 2, height],
[-depth / 2, 0],
]);
linear_extrude(height = box_z + box_h)
difference() {
square([depth, pitch], center = true);
translate([1, 0])
square([depth, box_w], center = true);
}
translate_z(box_z + box_h)
linear_extrude(height = height - box_z - box_h)
difference() {
square([2 * screw_r + 0.1, pitch], center = true);
circle(screw_r);
}
}
color("silver") {
screw_z = box_z + box_h;
translate_z(screw_z) {
cylinder(r = screw_r, h = height - screw_z - 1); // screw
linear_extrude(height = height - screw_z - 0.5)
difference() {
circle(1);
square([4, 0.5], center = true); // screw slot
square([0.5, 1.7], center = true); // second screw slot
}
}
translate_z(box_z - pin_l)
cylinder(d = pin_d, h = pin_l + box_z, $fn = 16); // pin
translate_z(box_z + box_h / 2) // terminal
rotate([0, -90, 0]) {
linear_extrude(height = depth - 2, center = true)
difference() {
square([box_h, box_w], center = true);
translate([wire_z - box_z - box_h / 2, 0])
circle(d = wire_d);
}
translate_z(depth / 2 - 1.5)
cube([box_h, box_w, 1], center = true);
}
}
}
for(i = [0: ways -1])
translate([0, i * pitch - width / 2 + pitch / 2])
single();
}
module terminal_254(ways, skip = []) { //! Draw 0.1" terminal block
vitamin(str("terminal_254(", ways, "): Terminal block ", ways, " way 0.1\""));
pitch = 2.54;
width = ways * pitch;
depth = 6.2;
height = 8.5;
ledge_height = 5;
ledge_depth = 0.7;
top = 3;
back = 3;
module single(skip = false) {
screw_r = 1;
box_w1 = pitch - 0.4;
box_h1 = ledge_height - 0.4;
box_w2 = 2;
box_h2 = 2;
color("lime") {
rotate([90, 0, 0])
linear_extrude(height = pitch, center = true, convexity = 5)
polygon(points = [
[ depth / 2, 0],
[ depth / 2, ledge_height / 2 - box_h1 / 2],
[ depth / 2 - 0.5, ledge_height / 2 - box_h1 / 2],
[ depth / 2 - 2, ledge_height / 2 - box_h2 / 2],
[-depth / 2 + 1, ledge_height / 2 - box_h2 / 2],
[-depth / 2 + 1, ledge_height / 2 + box_h2 / 2],
[ depth / 2 - 2, ledge_height / 2 + box_h2 / 2],
[ depth / 2 - 0.5, ledge_height / 2 + box_h1 / 2],
[ depth / 2, ledge_height / 2 + box_h1 / 2],
[ depth / 2, ledge_height],
[ depth / 2 - ledge_depth, ledge_height],
[ top / 2, height],
[ screw_r + eps, height],
[ screw_r + eps, ledge_height / 2 + box_h2 / 2],
[-screw_r - eps, ledge_height / 2 + box_h2 / 2],
[-screw_r - eps, height],
[ -top / 2, height],
[-depth / 2, back],
[-depth / 2, 0],
]);
translate_z(ledge_height / 2 + box_h2 / 2)
linear_extrude(height = height - ledge_height / 2 - box_h2 / 2)
difference() {
square([screw_r * 2 + 0.1, pitch], center = true);
circle(screw_r);
}
linear_extrude(height = ledge_height)
difference() {
translate([0.5, 0])
square([depth - 1, pitch], center = true);
translate([depth / 2, 0]) {
square([9, box_w2], center = true);
hull() {
square([1, box_w1], center = true);
square([4, box_w2], center = true);
}
}
}
}
if(!skip)
color("silver")
translate_z(1) {
slot_depth = 1;
screw_top = height - 1.5;
pin_l = 3.3 + ledge_height / 2 - 2;
translate_z(ledge_height / 2) // screw
cylinder(r = 1, h = screw_top - slot_depth - ledge_height / 2);
translate_z(screw_top - slot_depth) // screw head
linear_extrude(height = slot_depth)
difference() {
circle(1);
square([4, 0.5], center = true);
}
translate_z(ledge_height / 2 - 1)
rotate([0, 90, 0])
linear_extrude(height = 2, center = true)
difference() {
square([2, 2], center = true);
square([1.5, 1.9], center = true);
}
translate([-1.5, 0, ledge_height / 2 - 1]) // terminal back
cube([1, 2, 2], center = true);
translate_z(ledge_height / 2 - 2 - pin_l / 2)
cube([0.44, 0.75, pin_l], center = true); // pin
}
}
for(i = [0: ways -1])
translate([0, i * pitch - width / 2 + pitch / 2])
single(in(skip, i));
}
module molex_254(ways) { //! Draw molex header
vitamin(str("molex_254(", ways, "): Molex KK header ", ways, " way"));
pitch = 2.54;
width = ways * pitch - 0.1;
depth = 6.35;
height = 8.15;
base = 3.18;
back = 1;
below = 2.3;
above = 9;
color("white")
union() {
translate([ -depth / 2, -width / 2,])
cube([depth, width, base]);
w = width - pitch;
translate([- depth / 2, -w / 2])
cube([back, w, height]);
}
color("silver")
for(i = [0: ways -1])
translate([0, i * pitch - width / 2 + pitch / 2, (above + below) / 2 - below])
cube([0.44, 0.75, above + below], center = true);
}
module pcb_component(comp, cutouts = false, angle = undef) { //! Draw pcb component from description
function show(comp, part) = (comp[3] == part || comp[3] == str("-",part)) && (!cutouts || angle == undef || angle == comp.z);
rotate(comp.z) {
if(show(comp, "2p54header")) pin_header(2p54header, comp[4], comp[5], len(comp) > 5 ? comp[6] : false, cutouts);
if(show(comp, "2p54socket")) pin_socket(2p54header, comp[4], comp[5], comp[6], len(comp) > 7 ? comp[7] : 0, cutouts);
if(show(comp, "chip")) chip(comp[4], comp[5], comp[6], cutouts);
if(show(comp, "rj45")) rj45(cutouts);
if(show(comp, "usb_Ax2")) usb_Ax2(cutouts);
if(show(comp, "usb_uA")) usb_uA(cutouts);
if(show(comp, "usb_B")) usb_B(cutouts);
if(show(comp, "jack")) jack(cutouts);
if(show(comp, "barrel_jack")) barrel_jack(cutouts);
if(show(comp, "hdmi")) hdmi(cutouts);
if(show(comp, "flex")) flex(cutouts);
if(show(comp, "D_plug")) if(!cutouts) translate_z(d_pcb_offset(comp[4])) d_plug(comp[4], pcb = true);
if(show(comp, "molex_hdr")) if(!cutouts) molex_254(comp[4]);
if(show(comp, "term254")) if(!cutouts) terminal_254(comp[4], comp[5]);
if(show(comp, "term35")) if(!cutouts) terminal_35(comp[4]);
if(show(comp, "transition")) if(!cutouts) idc_transition(2p54header, comp[4], comp[5]);
if(show(comp, "block"))
color(comp[7]) if(!cutouts) translate_z(comp[6] / 2) cube([comp[4], comp[5], comp[6]], center = true);
else if(comp[8]) translate([-50, 0, comp[6] / 2 - panel_clearance]) cube([100, comp[5] + 2 * panel_clearance, comp[6] + 2 * panel_clearance], center = true);
if(show(comp, "button_6mm")) square_button(button_6mm);
}
}
module pcb_components(type, cutouts = false, angle = undef) { //! Draw list of PCB components on the PCB
not_on_bom(pcb_parts_on_bom(type))
for(comp = pcb_components(type)) {
p = pcb_coord(type, [comp.x, comp.y]);
if(comp[3][0] == "-")
translate([p.x, p.y])
vflip()
pcb_component(comp, cutouts, angle);
else
translate([p.x, p.y, pcb_thickness(type)])
pcb_component(comp, cutouts, angle);
}
}
module pcb_cutouts(type, angle = undef) pcb_components(type, true, angle); //! Make cut outs to clear components on a PCB
module pcb_grid_positions(type) {
x0 = pcb_grid(type).x;
y0 = pcb_grid(type).y;
cols = round((pcb_length(type) - 2 * x0) / inch(0.1));
rows = round((pcb_width(type) - 2 * y0) / inch(0.1));
for(x = [0 : cols], y = [0 : rows])
pcb_grid(type, x, y)
children();
}
module pcb(type) { //! Draw specified PCB
grid = pcb_grid(type);
t = pcb_thickness(type);
if(pcb_name(type))
vitamin(str("pcb(", type[0], "): ", pcb_name(type)));
for(part = pcb_accessories(type))
vitamin(part);
pcb_components(type);
color(pcb_colour(type)) linear_extrude(height = t) difference() {
if(Len(pcb_polygon(type)))
polygon(pcb_polygon(type));
else
rounded_square([pcb_length(type), pcb_width(type)], r = pcb_radius(type));
pcb_screw_positions(type)
circle(d = pcb_hole_d(type) + eps);
if(Len(grid))
pcb_grid_positions(type)
circle(d = 1 + eps);
}
color("silver")
translate_z(t / 2)
pcb_screw_positions(type)
tube(or = max(pcb_land_d(type), 1) / 2, ir = pcb_hole_d(type) / 2, h = t + 2 * eps);
fr4 = pcb_colour(type) == "green";
plating = 0.15;
color(fr4 ? "silver" : "gold")
translate_z(-plating)
linear_extrude(height = fr4 ? t + 2 * plating : plating)
if(Len(grid)) {
pcb_grid_positions(type)
difference() {
circle(d = 2);
circle(d = 1);
}
if(fr4) { // oval lands at the ends
screw_x = pcb_coord(type, pcb_holes(type)[0]).x;
y0 = pcb_grid(type).y;
rows = round((pcb_width(type) - 2 * y0) / inch(0.1));
for(end = [-1, 1], y = [1 : rows - 1])
translate([end * screw_x, y0 + y * inch(0.1) - pcb_width(type) / 2])
hull()
for(x = [-1, 1])
translate([x * 1.6 / 2, 0])
circle(d = 2);
}
}
}
module pcb_spacer(screw, height, wall = 1.8) { //! Generate STL for PCB spacer
stl(str("pcb_spacer", round(screw_radius(screw) * 20), round(height * 10)));
ir = screw_clearance_radius(screw);
or = corrected_radius(ir) + wall;
linear_extrude(height = height)
poly_ring(or, ir);
}
module pcb_base(type, height, thickness, wall = 2) { //! Generate STL for a base with PCB spacers
screw = pcb_screw(type);
ir = screw_clearance_radius(screw);
or = corrected_radius(ir) + wall;
union() {
linear_extrude(height = thickness)
difference() {
hull()
pcb_screw_positions(type)
poly_ring(or, ir);
pcb_screw_positions(type)
poly_circle(ir);
}
linear_extrude(height = height)
pcb_screw_positions(type)
poly_ring(or, ir);
}
}
module pcb_assembly(type, height, thickness) { //! Draw PCB assembly with spaces and fasteners in place
translate_z(height)
pcb(type);
screw = pcb_screw(type);
if(!is_undef(screw)) {
washer = screw_washer(screw);
nut = screw_nut(screw);
screw_length = screw_longer_than(height + thickness + pcb_thickness(type) + washer_thickness(washer) + nut_thickness(nut, true));
taper = screw_smaller_than(pcb_hole_d(type)) > 2 * screw_radius(screw); // Arduino?
pcb_screw_positions(type) {
translate_z(height + pcb_thickness(type))
screw(screw, screw_length);
color(pp1_colour)
if(taper) {
h2 = max(0, height - 2);
if(h2)
pcb_spacer(screw, h2);
pcb_spacer(screw, height, 2 * extrusion_width); // Thin as can be at the top because there is no clearance around the holes.
}
else
pcb_spacer(screw, height);
translate_z(-thickness)
vflip()
nut_and_washer(nut, true);
}
}
}