NopSCADlib/vitamins/ring_terminal.scad

//
// NopSCADlib Copyright Chris Palmer 2018
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// This file is part of NopSCADlib.
//
// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
// GNU General Public License as published by the Free Software Foundation, either version 3 of
// the License, or (at your option) any later version.
//
// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
// See the GNU General Public License for more details.
//
// You should have received a copy of the GNU General Public License along with NopSCADlib.
// If not, see <https://www.gnu.org/licenses/>.
//

//
//! Ring terminals and earth assemblies for DiBond panels.
//
include <../core.scad>
use <screw.scad>
use <nut.scad>
use <washer.scad>
use <../utils/tube.scad>

function ringterm_od(type)        = type[1];    //! Outside diameter
function ringterm_id(type)        = type[2];    //! Inside diameter
function ringterm_length(type)    = type[3];    //! Length of the tail including the ring
function ringterm_width(type)     = type[4];    //! Width of the tail
function ringterm_hole(type)      = type[5];    //! Wire hole diameter
function ringterm_thickness(type) = type[6];    //! Metal thickness
function ringterm_screw(type)     = type[7];    //! Screw type
function ringterm_extent(type)    = ringterm_length(type) / sqrt(2); //! Space to leave

module ring_terminal(type) { //! Draw specifeid ring terminal
    screw = ringterm_screw(type);
    d = 2 * screw_radius(screw);
    vitamin(str("ring_terminal(", type[0], "): Ring terminal ",d,"mm"));

    t = ringterm_thickness(type);
    w = ringterm_width(type);
    od = ringterm_od(type);
    id = ringterm_id(type);
    l = ringterm_length(type);
    angle = 45;
    bend = washer_radius(screw_washer(screw)) + t * tan(angle / 2);
    color("silver") union() {
        tube(or = od / 2, ir = id / 2, h = t, center = false);

        translate([-w / 2, -bend, 0])
            cube([w, bend - id / 2, t]);

        translate([0, -bend])
            rotate([-angle, 0, 0])
                linear_extrude(height = t)
                    difference() {
                        length = l - od / 2 - bend;
                        hull() {
                            translate([-w / 2, -eps])
                                square([w, eps]);

                            translate([0, -length + w / 2])
                                circle(d = w);
                        }
                        translate([0, -length + w / 2])
                            circle(d = ringterm_hole(type));
                    }
    }
    translate_z(ringterm_thickness(type))
        children();
}

module ring_terminal_hole(type, h = 0)  //! Drill hole for the screw
    drill(screw_clearance_radius(ringterm_screw(type)), h);

module ring_terminal_assembly(type, thickness, top = false) { //! Earthing assembly for DiBond twin skins
    screw = ringterm_screw(type);
    washer = screw_washer(screw);
    nut = screw_nut(screw);
    screw_length = screw_longer_than(thickness + 2 * washer_thickness(washer) + nut_thickness(nut, true) + ringterm_thickness(type));

    explode(10, true) star_washer(washer)
        if(top)
            ring_terminal(type) screw(screw, screw_length);
        else
            screw(screw, screw_length);

    vflip()
        translate_z(thickness)
            explode(10, true) star_washer(washer)
                if(!top)
                    explode(10,true) ring_terminal(type) nut(nut, true);
                else
                    nut(nut, true);
}