141 lines
5.2 KiB
OpenSCAD
141 lines
5.2 KiB
OpenSCAD
//
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// NopSCADlib Copyright Chris Palmer 2018
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// nop.head@gmail.com
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// hydraraptor.blogspot.com
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//
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// This file is part of NopSCADlib.
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//
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// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
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// GNU General Public License as published by the Free Software Foundation, either version 3 of
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// the License, or (at your option) any later version.
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//
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// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
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// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
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// See the GNU General Public License for more details.
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//
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// You should have received a copy of the GNU General Public License along with NopSCADlib.
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// If not, see <https://www.gnu.org/licenses/>.
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//
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//
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//! A cover to go over the mains end of an SSR to make it safe to be touched.
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//! The STL and assembly must be given a name and parameterless wrappers for the stl and assembly added to the project.
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//
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include <../core.scad>
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use <../vitamins/insert.scad>
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use <../vitamins/wire.scad>
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use <../vitamins/ssr.scad>
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use <../utils/round.scad>
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wall = 1.8;
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top = 1.5;
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screw = M3_cap_screw;
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insert = screw_insert(screw);
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boss_r = insert_boss_radius(insert, wall);
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counter_bore = 2;
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rad = 3;
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clearance = layer_height;
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function ssr_shroud_pitch(type) = ssr_width(type) + 2 * wall - 2 * boss_r - eps;
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function ssr_shroud_screw(type) = screw; //! Screw used to fasten
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function ssr_shroud_extent(type, cable_d) = 2 * boss_r + 1 + cable_d + rad; //! How far it extends beyond the SSR
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function ssr_shroud_width(type) = ssr_width(type) + 2 * wall + clearance; //! Outside width of shroud
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function ssr_shroud_height(type) = ssr_height(type) + top + clearance; //! Outside height
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function ssr_shroud_cable_x(type, cable_d) = -ssr_length(type) / 2 - 2 * boss_r - 1 - cable_d / 2; //! Position of cable entry holes
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module ssr_shroud_hole_positions(type) //! Place children at the screw hole positions
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for($side = [-1, 1])
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translate([-ssr_length(type) / 2 -boss_r, $side * ssr_shroud_pitch(type) / 2])
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vflip()
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children();
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module ssr_shroud_holes(type, cable_d) { //! Drill the screw and ziptie holes
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ssr_shroud_hole_positions(type)
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drill(screw_clearance_radius(screw), 0);
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for(side = [-1, 1])
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translate([ssr_shroud_cable_x(type, cable_d), side * (ssr_width(type) / 2 - 2 * boss_r)])
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rotate(-90)
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cable_tie_holes(cable_d / 2, h = 0);
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}
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module ssr_shroud(type, cable_d, name) { //! Generate the STL file for a specified ssr and cable
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stl(str("ssr_shroud_", name));
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width = ssr_shroud_width(type);
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depth = ssr_length(type) / 3 + ssr_shroud_extent(type, cable_d);
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height = ssr_shroud_height(type);
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cable_x = ssr_shroud_cable_x(type, cable_d);
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center_x = -ssr_length(type) / 6 - depth / 2;
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// base and sides
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translate([center_x, 0]) {
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rounded_rectangle([depth - eps, width - eps, top], rad, center = false);
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linear_extrude(height) difference() {
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round(or = wall / 2 - eps, ir = 0) difference() {
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rounded_square([depth, width], rad);
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rounded_square([depth - 2 * wall, width - 2 * wall], rad - wall);
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translate([depth / 2, 0])
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square([2 * rad, width], center = true);
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}
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translate([cable_x - center_x, 0])
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square([cable_d, width + 1], center = true);
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}
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}
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// cable slots
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for(side = [-1, 1])
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translate([cable_x, side * (width / 2 - wall / 2), height / 2])
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rotate([90, 0, 0])
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linear_extrude(wall, center = true)
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difference() {
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square([cable_d + eps, height], center = true);
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translate([0, height / 2])
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vertical_tearslot(h = 0, r = cable_d / 2, l = cable_d);
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}
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// insert boss
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ssr_shroud_hole_positions(type)
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vflip()
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translate_z(height)
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rotate($side * 90)
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insert_lug(insert, wall, counter_bore);
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}
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module ssr_shroud_assembly(type, cable_d, name) //! The printed parts with inserts fitted
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assembly(str("SSR_shroud_", name)) {
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translate_z(ssr_shroud_height(type))
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vflip()
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stl_colour(pp1_colour) ssr_shroud(type, cable_d, name);
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ssr_shroud_hole_positions(type)
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insert(insert);
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}
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module ssr_shroud_fastened_assembly(type, cable_d, thickness, name) //! Assembly with screws in place
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{
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screw_length = screw_length(screw, thickness + counter_bore, 2, true);
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ssr_shroud_assembly(type, cable_d, name);
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translate_z(-thickness)
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ssr_shroud_hole_positions(type)
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screw_and_washer(screw, screw_length, true);
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for(side = [-1, 1])
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translate([ssr_shroud_cable_x(type, cable_d), side * (ssr_width(type) / 2 - 2 * boss_r)]) {
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rotate(-90)
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cable_tie(cable_d / 2, thickness);
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*translate_z(cable_d / 2)
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rotate([90, 0, 0])
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stl_colour(grey(20))
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cylinder(d = cable_d, h = 20, center = true);
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}
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}
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