NopSCADlib/vitamins/ring_terminal.scad

147 lines
5.4 KiB
OpenSCAD

//
// NopSCADlib Copyright Chris Palmer 2018
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// This file is part of NopSCADlib.
//
// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
// GNU General Public License as published by the Free Software Foundation, either version 3 of
// the License, or (at your option) any later version.
//
// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
// See the GNU General Public License for more details.
//
// You should have received a copy of the GNU General Public License along with NopSCADlib.
// If not, see <https://www.gnu.org/licenses/>.
//
//
//! Ring terminals and earth assemblies for DiBond panels.
//
include <../utils/core/core.scad>
use <screw.scad>
use <nut.scad>
use <washer.scad>
use <../utils/tube.scad>
function ringterm_od(type) = type[1]; //! Outside diameter
function ringterm_id(type) = type[2]; //! Inside diameter
function ringterm_length(type) = type[3]; //! Length of the tail including the ring
function ringterm_width(type) = type[4]; //! Width of the tail
function ringterm_hole(type) = type[5]; //! Wire hole diameter
function ringterm_thickness(type) = type[6]; //! Metal thickness
function ringterm_screw(type) = type[7]; //! Screw type
function ringterm_crimp_length(type) = type[8]; //! If non-zero the length of the crimp tube
function ringterm_extent(type) = ringterm_length(type) / sqrt(2); //! Space to leave
module ring_terminal(type) { //! Draw specifeid ring terminal
screw = ringterm_screw(type);
d = 2 * screw_radius(screw);
crimp = ringterm_crimp_length(type);
vitamin(str("ring_terminal(", type[0], "): Ring terminal ", crimp ? "crimp " : "", d, "mm"));
t = ringterm_thickness(type);
w = ringterm_width(type);
od = ringterm_od(type);
id = ringterm_id(type);
l = ringterm_length(type);
angle = crimp ? 0 : 45;
transition = 1;
bend = crimp ? l - od / 2 - crimp - transition : washer_radius(screw_washer(screw)) + t * tan(angle / 2);
hole_d = ringterm_hole(type);
module hull_if_crimp()
if(crimp)
hull()
children();
else
children();
color("silver") union() {
linear_extrude(t)
difference() {
hull_if_crimp() {
circle(d = od);
translate([-w / 2, -bend, 0])
square([w, bend - id / 2]);
}
circle(d = id);
}
if(crimp) {
translate([0, -bend, w / 2])
rotate([90, 0, 0]) {
render() difference() {
union() {
translate_z(transition)
cylinder(d = w, h = crimp);
hull() {
translate_z(transition)
cylinder(d = w, h = eps);
translate([-w / 2, -w / 2])
cube([w, t, eps]);
}
}
hull() {
translate_z(-eps)
cylinder(d = w - 2 * t, h = crimp + transition + 2 * eps);
translate([-w / 2 + t, -w / 2 + t])
cube([w - 2 * t, w / 2 - t, eps]);
}
translate([0, w / 2])
cube([0.1, w, 100], center = true);
}
}
}
else
translate([0, -bend])
rotate([-angle, 0, 0])
linear_extrude(t)
difference() {
length = l - od / 2 - bend;
hull() {
translate([-w / 2, -eps])
square([w, eps]);
translate([0, -length + w / 2])
circle(d = w);
}
if(hole_d)
translate([0, -length + w / 2])
circle(d = hole_d);
}
}
translate_z(ringterm_thickness(type))
children();
}
module ring_terminal_hole(type, h = 0) //! Drill hole for the screw
drill(screw_clearance_radius(ringterm_screw(type)), h);
module ring_terminal_assembly(type, thickness, top = false) { //! Earthing assembly for DiBond twin skins
screw = ringterm_screw(type);
washer = screw_washer(screw);
nut = screw_nut(screw);
screw_length = screw_longer_than(thickness + 2 * washer_thickness(washer) + nut_thickness(nut, true) + ringterm_thickness(type));
explode(10, true) star_washer(washer)
if(top)
ring_terminal(type) screw(screw, screw_length);
else
screw(screw, screw_length);
vflip()
translate_z(thickness)
explode(10, true) star_washer(washer)
if(!top)
explode(10,true) ring_terminal(type) nut(nut, true);
else
nut(nut, true);
}