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Added threads to 4mm jack sockets.

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This commit is contained in:
Chris Palmer 2020-03-04 17:42:03 +00:00
parent f7db793c74
commit 60628dfec0
6 changed files with 64 additions and 39 deletions
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examples/MainsBreakOutBox/assemblies/main_assembly.png
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examples/MainsBreakOutBox/assemblies/main_assembly_tn.png
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10
readme.md
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@ -4422,9 +4422,9 @@ The stl and assembly must be given a name and parameterless wrappers for the stl
### Assemblies ### Assemblies
| Qty | Name | | Qty | Name |
| ---:|:--- | | ---:|:--- |
| 1 | psu_shroud_PD_150_12_assembly | | 1 | PSU_shroud_PD_150_12_assembly |
| 1 | psu_shroud_S_250_48_assembly | | 1 | PSU_shroud_S_250_48_assembly |
| 1 | psu_shroud_S_300_12_assembly | | 1 | PSU_shroud_S_300_12_assembly |
<a href="#top">Top</a> <a href="#top">Top</a>
@ -4620,8 +4620,8 @@ The STL and assembly must be given a name and parameterless wrappers for the stl
### Assemblies ### Assemblies
| Qty | Name | | Qty | Name |
| ---:|:--- | | ---:|:--- |
| 1 | ssr_shroud_SSR10DA_assembly | | 1 | SSR_shroud_SSR10DA_assembly |
| 1 | ssr_shroud_SSR25DA_assembly | | 1 | SSR_shroud_SSR25DA_assembly |
<a href="#top">Top</a> <a href="#top">Top</a>

3
tests/jack.scad
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@ -32,4 +32,5 @@ module jacks() {
} }
if($preview) if($preview)
jacks(); let($show_threads = true)
jacks();

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90
vitamins/jack.scad
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@ -25,6 +25,7 @@ include <../core.scad>
include <spades.scad> include <spades.scad>
use <../utils/tube.scad> use <../utils/tube.scad>
use <../utils/rounded_cylinder.scad> use <../utils/rounded_cylinder.scad>
use <../utils/thread.scad>
use <ring_terminal.scad> use <ring_terminal.scad>
function jack_4mm_hole_radius() = 8/2; //! Panel hole radius for 4mm jack function jack_4mm_hole_radius() = 8/2; //! Panel hole radius for 4mm jack
@ -39,6 +40,7 @@ module jack_4mm(colour, thickness, display_colour = false) { //! Draw a 4mm jack
sleaved_d = 6.4; sleaved_d = 6.4;
thread = 10.4; thread = 10.4;
thread_d = 8; thread_d = 8;
thread_p = 0.75;
nut_d = 9.8; nut_d = 9.8;
nut_t = 3; nut_t = 3;
barrel_d = 5.4; barrel_d = 5.4;
@ -56,28 +58,33 @@ module jack_4mm(colour, thickness, display_colour = false) { //! Draw a 4mm jack
} }
square([flange_id, 100], center = true); square([flange_id, 100], center = true);
} }
color("silver") rotate_extrude() difference() { color(silver) rotate_extrude() difference() {
union() { union() {
translate([0, -thread]) translate([0, -thread])
square([thread_d / 2, thread]); square([thread_d / 2 - (show_threads ? thread_p / 2 : 0), thread]);
*translate([0, -nut_t - thickness])
square([nut_d / 2, nut_t]);
translate([0, -barrel]) translate([0, -barrel])
square([barrel_d / 2, barrel]); square([barrel_d / 2, barrel]);
} }
square([4, 2 * (barrel - 1)], center = true); square([4, 2 * (barrel - 1)], center = true);
} }
if(show_threads)
translate_z(-thread)
male_metric_thread(thread_d, thread_p, thread, false, solid = false, colour = silver);
translate_z(-length + flange_t + spade) translate_z(-length + flange_t + spade)
vflip() vflip()
spade(spade4p8l, spade); spade(spade4p8l, spade);
} }
translate_z(-thickness) translate_z(-thickness)
explode(-length) explode(-length)
color("silver") vflip() {
vflip() color(silver)
tube(ir = thread_d / 2, or = nut_d / 2, h = nut_t, center = false); tube(ir = thread_d / 2, or = nut_d / 2, h = nut_t, center = false);
if(show_threads)
female_metric_thread(thread_d, thread_p, nut_t, false, colour = silver);
}
} }
function jack_4mm_shielded_hole_radius() = 12/2; //! Panel hole radius for 4mm shielded jack function jack_4mm_shielded_hole_radius() = 12/2; //! Panel hole radius for 4mm shielded jack
@ -90,14 +97,16 @@ module jack_4mm_shielded(colour, thickness, display_colour = false) { //! Draw a
sleaved = 21; sleaved = 21;
sleaved_d = 10.7; sleaved_d = 10.7;
thread = 14; thread = 14;
thread_d = 11.7; thread_d = 12;
thread_p = 0.75;
nut_d = 14.4; nut_d = 14.4;
nut_t = 5; nut_t = 5;
length = 32; length = 32;
spade = 8.5; spade = 8.5;
actual_colour = display_colour ? display_colour : colour;
explode(length, offset = -length + flange_t) { explode(length, offset = -length + flange_t) {
color(display_colour ? display_colour : colour) { color(actual_colour) {
rounded_cylinder(r = flange_d / 2, h = flange_t, r2 = 1, ir = 4.5); rounded_cylinder(r = flange_d / 2, h = flange_t, r2 = 1, ir = 4.5);
rotate_extrude() difference() { rotate_extrude() difference() {
@ -105,8 +114,9 @@ module jack_4mm_shielded(colour, thickness, display_colour = false) { //! Draw a
translate([0, -sleaved]) translate([0, -sleaved])
square([sleaved_d / 2, sleaved + flange_t]); square([sleaved_d / 2, sleaved + flange_t]);
translate([0, -thread]) if(!show_threads)
square([thread_d / 2, thread]); translate([0, -thread])
square([thread_d / 2, thread]);
} }
square([flange_id, 100], center = true); square([flange_id, 100], center = true);
@ -115,8 +125,13 @@ module jack_4mm_shielded(colour, thickness, display_colour = false) { //! Draw a
square([6, 2 * sleaved], center = true); square([6, 2 * sleaved], center = true);
} }
} }
if(show_threads)
translate_z(-thread)
male_metric_thread(thread_d, thread_p, thread, false, solid = false);
} }
color("silver")
color(silver)
translate_z(-length + flange_t + spade - 0.5) translate_z(-length + flange_t + spade - 0.5)
cylinder(d = 4.8, h = 0.5); cylinder(d = 4.8, h = 0.5);
@ -127,10 +142,13 @@ module jack_4mm_shielded(colour, thickness, display_colour = false) { //! Draw a
translate_z(-thickness) translate_z(-thickness)
explode(-length) explode(-length)
color("silver") vflip() {
vflip() color(silver)
tube(ir = thread_d / 2, or = nut_d / 2, h = nut_t, center = false); tube(ir = thread_d / 2, or = nut_d / 2, h = nut_t, center = false);
if(show_threads)
female_metric_thread(thread_d, thread_p, nut_t, false, colour = silver);
}
} }
function post_4mm_diameter() = 13; //! Outer diameter of 4mm binding post function post_4mm_diameter() = 13; //! Outer diameter of 4mm binding post
@ -167,14 +185,15 @@ module post_4mm(colour, thickness, display_colour = false) { //! Draw a 4mm bind
post_od = 9.5; post_od = 9.5;
post_metal = 0.2; post_metal = 0.2;
thread_d = 3.5; thread_d = 3.6;
thread_p = 0.66;
thread_l = 15; thread_l = 15;
post_d = 7; post_d = 7;
post_h = 14; post_h = 14;
ringterm = ["", 6.3, 3.8, 16.7, 3, 1.6, 0.3, M4_dome_screw]; ringterm = ["", 6.3, 3.8, 16.7, 3, 1.6, 0.3, M4_dome_screw];
module washer() { module washer() color(silver) {
washer_t = 0.65; washer_t = 0.65;
tube(or = 7.6 / 2, ir = thread_d / 2, h = washer_t, center = false); tube(or = 7.6 / 2, ir = thread_d / 2, h = washer_t, center = false);
@ -186,11 +205,14 @@ module post_4mm(colour, thickness, display_colour = false) { //! Draw a 4mm bind
module nut() { module nut() {
nut_t = 2.3; nut_t = 2.3;
linear_extrude(height = nut_t) difference() { color(silver)
circle(d = 6.3 / cos(30), $fn = 6); linear_extrude(height = nut_t) difference() {
circle(d = 6.3 / cos(30), $fn = 6);
circle(d = thread_d); circle(d = thread_d);
} }
if(show_threads)
female_metric_thread(thread_d, thread_p, nut_t, false, colour = silver);
translate_z(nut_t) translate_z(nut_t)
children(); children();
@ -219,8 +241,7 @@ module post_4mm(colour, thickness, display_colour = false) { //! Draw a 4mm bind
render() difference() { render() difference() {
rotate_extrude(angle = 360 / 8) rotate_extrude(angle = 360 / 8)
polygon([ polygon([
[0, 0], [post_d / 2, 0],
[0, 2],
[post_d / 2, 2], [post_d / 2, 2],
[post_d / 2, 17.5], [post_d / 2, 17.5],
[11 / 2, 17.5], [11 / 2, 17.5],
@ -238,7 +259,7 @@ module post_4mm(colour, thickness, display_colour = false) { //! Draw a 4mm bind
} }
} }
color("silver") { color(silver) {
translate_z(post_metal) translate_z(post_metal)
cylinder(d = post_od, h = base_h); cylinder(d = post_od, h = base_h);
@ -252,9 +273,13 @@ module post_4mm(colour, thickness, display_colour = false) { //! Draw a 4mm bind
square([2, post_h]); square([2, post_h]);
} }
vflip() if(!show_threads)
cylinder(d = thread_d, h = thread_l); vflip()
cylinder(d = thread_d, h = thread_l);
} }
if(show_threads)
vflip()
male_metric_thread(thread_d, thread_p, thread_l, false, colour = silver);
} }
explode(-15) explode(-15)
color(actual_colour) { color(actual_colour) {
@ -272,12 +297,11 @@ module post_4mm(colour, thickness, display_colour = false) { //! Draw a 4mm bind
} }
translate_z(-thickness - base_h) translate_z(-thickness - base_h)
explode(-20, true) explode(-20, true)
color("silver") vflip()
vflip() not_on_bom()
not_on_bom() washer()
washer() explode(5, true) nut()
explode(5, true) nut() explode(5, true) ring_terminal(ringterm)
explode(5, true) ring_terminal(ringterm) explode(5, true) washer()
explode(5, true) washer() explode(5, true) nut();
explode(5, true) nut();
} }