NopSCADlib/vitamins/nut.scad

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//
// NopSCADlib Copyright Chris Palmer 2018
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// This file is part of NopSCADlib.
//
// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
// GNU General Public License as published by the Free Software Foundation, either version 3 of
// the License, or (at your option) any later version.
//
// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
// See the GNU General Public License for more details.
//
// You should have received a copy of the GNU General Public License along with NopSCADlib.
// If not, see <https://www.gnu.org/licenses/>.
//
//
//! Default is steel but can be drawn as brass or nylon. A utility for making nut traps included.
//!
//! If a nut is given a child then it gets placed on its top surface.
//
include <../core.scad>
use <washer.scad>
use <screw.scad>
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use <../utils/fillet.scad>
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use <../utils/rounded_cylinder.scad>
use <../utils/thread.scad>
use <../utils/tube.scad>
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brass_colour = brass;
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function nut_size(type) = type[1]; //! Diameter of the corresponding screw
function nut_radius(type) = type[2] / 2; //! Radius across the corners
function nut_thickness(type, nyloc = false) = nyloc ? type[4] : type[3]; //! Thickness of plain or nyloc version
function nut_washer(type) = type[5]; //! Corresponding washer
function nut_trap_depth(type) = type[6]; //! Depth of nut trap
function nut_flat_radius(type) = nut_radius(type) * cos(30); //! Radius across the flats
module nut(type, nyloc = false, brass = false, nylon = false) { //! Draw specified nut
thread_d = nut_size(type);
hole_rad = thread_d / 2;
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outer_rad = nut_radius(type);
thickness = nut_thickness(type);
nyloc_thickness = nut_thickness(type, true);
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desc = nyloc ? "nyloc" : brass ? "brass" : nylon ? "nylon" : "";
vitamin(str("nut(", type[0], arg(nyloc, false, "nyloc"), arg(brass, false, "brass"), arg(nylon, false, "nylon"),
"): Nut M", nut_size(type), " x ", thickness, "mm ", desc));
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colour = brass ? brass_colour : nylon ? grey30: grey70;
explode(nyloc ? 10 : 0) {
color(colour) {
linear_extrude(height = thickness)
difference() {
circle(outer_rad, $fn = 6);
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circle(hole_rad);
}
if(nyloc)
translate_z(-eps)
rounded_cylinder(r = outer_rad * cos(30) , h = nyloc_thickness, r2 = (nyloc_thickness - thickness) / 2, ir = hole_rad);
}
if(show_threads)
female_metric_thread(thread_d, metric_coarse_pitch(thread_d), thickness, center = false, colour = colour);
if(nyloc)
translate_z(thickness)
color("royalblue")
tube(or = thread_d / 2 + eps, ir = (thread_d * 0.8) / 2, h = (nyloc_thickness - thickness) * 0.8, center = false);
}
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if($children)
translate_z(nut_thickness(type, nyloc))
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children();
}
module nut_and_washer(type, nyloc) { //! Draw nut with corresponding washer
washer = nut_washer(type);
translate_z(exploded() ? 7 : 0)
washer(washer);
translate_z(washer_thickness(washer))
nut(type, nyloc);
}
module wingnut(type) { //! Draw a wingnut
thread_d = nut_size(type);
hole_rad = thread_d / 2;
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bottom_rad = nut_radius(type);
top_rad = type[4] / 2;
thickness = nut_thickness(type);
wing_span = type[7];
wing_height = type[8];
wing_width = type[9];
wing_thickness = type[10];
top_angle = asin((wing_thickness / 2) / top_rad);
bottom_angle = asin((wing_thickness / 2) / bottom_rad);
vitamin(str("wingnut(", type[0], "): Wingnut M", nut_size(type)));
colour = silver;
explode(10) {
color(colour) {
rotate_extrude()
polygon([
[hole_rad, 0],
[bottom_rad, 0],
[top_rad,, thickness],
[hole_rad, thickness]
]);
for(rot = [0, 180])
rotate([90, 0, rot]) linear_extrude(height = wing_thickness, center = true)
hull() {
translate([wing_span / 2 - wing_width / 2, wing_height - wing_width / 2])
circle(wing_width / 2);
polygon([
[bottom_rad * cos(top_angle) - eps, 0],
[wing_span / 2 - wing_width / 2, wing_height - wing_width / 2],
[top_rad * cos(top_angle) - eps, thickness],
]);
}
}
if(show_threads)
female_metric_thread(thread_d, metric_coarse_pitch(thread_d), thickness, center = false, colour = colour);
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}
}
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module sliding_t_nut(type) {
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hammerNut = type[10];
vitamin(str("sliding_t_nut(", type[0], "): Nut M", nut_size(type), hammerNut ? " hammer" : " sliding T"));
size = [type[7], type[2], nut_thickness(type, true)];
tabSizeY1 = type[8];
tabSizeY2 = type[9];
tabSizeZ = nut_thickness(type);
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holeRadius = nut_size(type) / 2;
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color(grey80)
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extrusionSlidingNut(size, tabSizeY1, tabSizeY2, tabSizeZ, holeRadius, 0, hammerNut);
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}
module extrusionSlidingNut(size, tabSizeY1, tabSizeY2, tabSizeZ, holeRadius, holeOffset = 0, hammerNut = false) {
// center section
stem_h = size.z - tabSizeZ;
translate_z(-stem_h)
linear_extrude(stem_h)
difference() {
square([size.x, size.y], center = true);
if(hammerNut) {
translate([size.x / 2, size.y / 2])
rotate(180)
fillet(1);
translate([-size.x / 2, -size.y / 2])
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fillet(1);
}
if(holeRadius)
translate([holeOffset, 0])
circle(holeRadius);
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}
linear_extrude(tabSizeZ)
difference() {
square([size.x, tabSizeY2], center = true);
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if(holeRadius)
translate([holeOffset, 0])
circle(holeRadius);
}
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thread_d = 2 * holeRadius;
if(show_threads)
translate([holeOffset, 0, -stem_h])
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female_metric_thread(thread_d, metric_coarse_pitch(thread_d), size.z, center = false);
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// add the side tabs
for(m = [0, 1])
mirror([0, m, 0])
translate([0, tabSizeY2 / 2]) {
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cubeZ = 1;
translate([-size.x / 2, 0])
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cube([size.x, (tabSizeY1 - tabSizeY2) / 2, cubeZ]);
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translate_z(cubeZ)
rotate([0, -90, 0])
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right_triangle(tabSizeZ - cubeZ, (tabSizeY1 - tabSizeY2) / 2, size.x, center = true);
}
}
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function nut_trap_radius(nut, horizontal = false) = nut_radius(nut) + (horizontal ? layer_height / 4 : 0); //! Radius across the corners of a nut trap
function nut_trap_flat_radius(nut, horizontal = false) = nut_trap_radius(nut, horizontal) * cos(30); //! Radius across the flats of a nut trap
module nut_trap(screw, nut, depth = 0, horizontal = false, supported = false, h = 200) { //! Make a nut trap
nut_r = is_list(nut) ? nut_trap_radius(nut, horizontal) : nut + (horizontal ? layer_height / 4 : 0);
nut_d = depth ? depth : nut_trap_depth(nut);
screw_r = is_list(screw) ? screw_clearance_radius(screw) : screw;
render(convexity = 5) union() {
if(horizontal) {
if(screw_r)
teardrop_plus(r = screw_r, h = h);
cylinder(r = nut_r, h = nut_d * 2, center = true, $fn = 6);
}
else {
difference() {
union() {
if(screw_r)
poly_cylinder(r = screw_r, h = h, center = true);
cylinder(r = nut_r, h = nut_d * 2, center = true, $fn = 6);
}
if(supported)
translate_z(nut_d - eps)
cylinder(r = nut_r + eps, h = layer_height, center = false);
}
}
}
}