NopSCADlib/vitamins/veroboard.scad

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//
// NopSCADlib Copyright Chris Palmer 2018
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// This file is part of NopSCADlib.
//
// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
// GNU General Public License as published by the Free Software Foundation, either version 3 of
// the License, or (at your option) any later version.
//
// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
// See the GNU General Public License for more details.
//
// You should have received a copy of the GNU General Public License along with NopSCADlib.
// If not, see <https://www.gnu.org/licenses/>.
//
//
//! Veroboard with mounting holes, track breaks, removed tracks, solder points and components.
//
include <../core.scad>
use <pcb.scad>
function vero_assembly(type) = type[1]; //! Name of the assembly
function vero_holes(type) = type[2]; //! Number of holes in each strip
function vero_strips(type) = type[3]; //! Number of strips
function vero_pitch(type) = type[4]; //! Hole pitch
function vero_fr4(type) = type[5]; //! True if FR4 rather than SRBP
function vero_screw(type) = type[6]; //! Mounting screw type
function vero_mounting_holes(type) = type[7]; //! Positions of the mounting holes
function vero_breaks(type) = type[8]; //! Breaks in the tracks
function vero_no_track(type) = type[9]; //! Missing tracks
function vero_components(type) = type[10]; //! List of named components and their positions
function vero_joints(type) = type[11]; //! List of solder joints
function vero_thickness(type) = 1.6; //! Thickness of the substrate
function vero_track_thickness(type)= 0.035; //! Thickness of the tracks
function vero_track_width(type) = vero_pitch(type) * 0.8; //! The width of the tracks
function vero_length(type) = vero_holes(type) * vero_pitch(type); //! Length of the board
function vero_width(type) = vero_strips(type) * vero_pitch(type); //! Width of the board
module solder_meniscus(type) {
h = 1;
r = vero_track_width(type) / 2;
translate_z(vero_track_thickness(type))
color("silver") rotate_extrude()
difference() {
square([r, h]);
translate([r - eps, h + eps])
ellipse(r , h);
}
}
module vero_grid_pos(type, x, y) { //! Convert grid position to offset from the centre
holes = vero_holes(type);
strips = vero_strips(type);
translate([((x + holes) % holes) - holes / 2 + 0.5,
((y + strips) % strips) - strips / 2 + 0.5] * vero_pitch(type))
children();
}
module vero_mounting_hole_positions(type) //! Positions children at the mounting holes
for(p = vero_mounting_holes(type))
vero_grid_pos(type, p.x, p.y)
children();
module vero_mounting_holes(type, h = 100) //! Drill mounting holes in a panel
vero_mounting_hole_positions(type)
drill(screw_clearance_radius(vero_screw(type)), h);
module veroboard(type) { //! Draw specified veroboard with missing tracks and track breaks
holes = vero_holes(type);
strips = vero_strips(type);
pitch = vero_pitch(type);
length = holes * pitch;
width = strips * pitch;
hole_d = 1;
tw = vero_track_width(type);
colour = vero_fr4(type) ? "green" : "goldenrod";
tc = vero_fr4(type) ? "silver" : "darkorange";
no_track = vero_no_track(type);
vitamin(str("veroboard(", type[0], "): Veroboard ", holes, " holes x ", strips, "strips"));
color(colour) linear_extrude(vero_thickness(type))
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difference() {
rounded_square([length, width], r = 0.5, center = true);
for(x = [0 : holes - 1], y = [0 : strips - 1])
vero_grid_pos(type, x, y)
circle(d = hole_d);
vero_mounting_hole_positions(type)
circle(r = screw_radius(vero_screw(type)));
}
color(tc) vflip() linear_extrude(vero_track_thickness(type))
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difference() {
vflip()
for(y = [0 : strips -1])
translate([0, y * pitch - (strips - 1) * pitch / 2])
if(!in(no_track, y))
difference() {
square([length - (pitch - tw), tw], center = true);
for(x = [0 : holes - 1])
translate([x * pitch - (holes - 1) * pitch / 2, 0])
circle(d = hole_d);
}
vflip() {
vero_mounting_hole_positions(type)
for(y = [-1 : 1])
hull()
for(x = [-1, 1])
translate([x, y] * pitch)
circle(d = pitch * 1.1);
for(p = vero_breaks(type))
vero_grid_pos(type, p.x, p.y)
if(ceil(p.x) == p.x)
circle(d = pitch);
else
square([pitch * 0.2, pitch], center = true);
}
}
}
module vero_components(type, cutouts = false, angle = undef)
for(comp = vero_components(type))
vero_grid_pos(type, comp.x, comp.y)
if(comp[3][0] == "-")
vflip()
pcb_component(comp, cutouts, angle);
else
translate_z(vero_thickness(type))
pcb_component(comp, cutouts, angle);
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module vero_cutouts(type, angle = undef) vero_components(type, true, angle); //! Make cutouts to clear components
module veroboard_assembly(type, height, thickness, flip = false) //! Draw the assembly with components and fasteners in place
assembly(vero_assembly(type)) {
screw = vero_screw(type);
washer = screw_washer(screw);
nut = screw_nut(screw);
screw_length = screw_longer_than(height + thickness + vero_thickness(type) + 2 * washer_thickness(washer) + nut_thickness(nut, true));
translate_z(height) {
veroboard(type);
vero_components(type);
for(r = vero_joints(type))
for(x = r.x, y = r.y)
vero_grid_pos(type, x, y)
vflip()
solder_meniscus(type);
}
vero_mounting_hole_positions(type) {
translate_z(height + vero_thickness(type))
if(flip)
nut_and_washer(nut, true);
else
screw_and_washer(screw, screw_length);
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stl_colour(pp1_colour) pcb_spacer(screw, height);
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translate_z(-thickness)
vflip()
if(flip)
screw_and_washer(screw, screw_length);
else
nut_and_washer(nut, true);
}
}